Services

Design

Specifications, product use, costs, quality, quantity are analysed with the customer. We also carry out an approximate analysis of the costs of the tools needed. As regards the initial design phase, our company can put into practice a wide range of ideas thanks to both our specialized technical staff and up-to-date 3D design programs. The implementation of the final product 3D design and of the mold is entrusted to our technicians, who are constantly in touch with both the customer and the maker of the mold. In this way, they can combine everyone’s need and correct possible set-backs that can emerge during the 3D design development. The software used are Cimatron and AutoCad.

Casting simulation

Implementation of the mold

Starting from the 3D design we create the mold, which is made of steel.
The mold is produced by partner companies with whom, during the years, we established a continuous interchange of know-how, in order to guarantee a final result that keeps to the initial design.
Alloys of steel used: C40 or P20.
In additino, our technicians assure not only the perfect execution of the products but also a continuous monitoring of the productive process until sampling and delivery of the end product.

Realisation of functional mechanical prototypes

Sample metal ready in a few days at reduced costs

And 'the desire of every engineering department have the champion of its 3D design in a short time to test requirements 
All this is possible thanks to rapid prototyping with fusion of metal (aluminum, iron, steel, bronze)

With a lead time of 4-5 days we transform the 3D design in a sample equal in all respects to that of series

The cycle of prototyping metal: 
1) Analysis of 3D mathematical model (feasibility study, construction drafts casting systems and simulation) 
2) Modeling of prestampo with parametric 3D CAD 
3) Printing premodelli and any anime with 3D printing machine (high-speed complex shapes are obtained, even in the undercut, made in sand Croning that can be employed in the foundry) 
4) casting, deburring and sandblasting 
5) any subsequent machining

Gravity die casting

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Machining

Thermical Treatments

Finishing

In the finishing department, procedures such as cutting, grinding, and burring, in order to eliminate possible burrs in excess. In addition to that, a superficial sandblasting treatment is done and some pieces are leak tested in water.

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Laboratory control

Our customers can take advantage from the fact that we have an internal laboratory. During every productive phase, in fact, both the metallurgical and the structural levels of the casting are kept under control according to the UNI norms.

Assemby