Casting Simulation

What is the casting simulation ?

The casting simulation is a tool used in foundries to monitor the filling process of the aluminum into the mold, so check filling and solidification of castings and identify any critical areas.
The simulation of the aluminum casting is achieved thanks to a software that performs a mathematical simulation of what happens during the process of filling and solidification within the mold steel, so as to check for any issues before moving to the machining of the mold.

Benefits

The benefits of using of the casting simulation are

Reduce time and cost of production

Optimization of feed channels

Evidence of any "porosity"

Compliance with quality standards required

Evidence of pockets of stagnation and the areas exposed to the danger of entrapped air

More information

Each simulation provides as output lots of useful information to technicians

Pouring time

Metal temperatures

Surface defects

Distribution oxides

Air entrapments

Solidification rate

Heat transfer coefficients

Mold temperature

Stress and strain for heat treatment of both the solidified metal that the mold

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